Overview of Filling Machine

This large-scale lubricant filling machine adopts the principle of volumetric metering filling and is suitable for filling various specifications (1-5L) of liquid fertilizers and other liquids. The equipment adopts servo driven piston metering, ensuring 1 ‰ filling and increasing filling speed by 20% -35% while ensuring filling. It is easy to operate, easy to maintain, saves labor costs, and has higher production efficiency.

Technical Specifications

Filling capacity: 1-5L

Filling speed: 1000-1500 bottles/hour

Filling: ≤± 1%

Current: 3A

Power supply: 380V 50/60Hz

Power: 2.5KW

Air pressure: 0.5-0.7MPa

Equipment size: 2000 * 1200 * 1700 (mm) (reference size)

Public facility conditions:

Power supply: 380/220V ± 15%, 3-phase+ground wire, 50Hz

Compressed air: dry&clean gas, pressure 0.5-0.8MPa

Humidity: Maximum 98%

Environmental temperature: 0-40 degrees Celsius

Motor drive device: IP55

Electrical installation: IP54

1、 Equipment advantages

1. Utility model of filling head: vacuum suction anti drip filling head; Certificate number: ZL 2013 2 0358214.7; Certification date: June 2013;

2. Design and vacuum suction system to ensure no dripping or leakage during the filling process, and not to contaminate the conveyor chain plate and bottle body. The filling head and cylinder adopt a separate mechanism, which can be disassembled separately and will not cause liquid leakage and damage to the cylinder. The Yadeke cylinder is durable, and other sealing and other accessories use standard parts, making replacement and maintenance simple and convenient.

3. Abandoning the traditional bottle mouth filling method, adopting a submersible filling and feeding port design, filling and lifting at the same time, avoiding the phenomenon of small water droplets splashing and contaminating the bottle mouth caused by fast filling speed. Combined with multi-stage fast and slow filling, it can ensure full speed filling during high-speed filling, and can effectively solve the foam bottle overflow phenomenon when the air pressure is too high for fast filling. It has more variable frequency control, safer and more stable self-protection, and extends the service life of the equipment.

4. Adopting degree servo control and replacing traditional pulse generators with rotary encoders, it has strong anti-interference ability and more stable overall operation. Imported programmable logic controller (PLC) and color touch screen make the filling control system more reliable.

5. Electrical integration and supporting components are directly supplied by the supplier to ensure quality and stable and reliable operation of the entire machine.

6. Optimization of filling machine operation program, capable of storing more than 20 sets of formula parameters. When customers fill materials of different specifications and densities, the parameters can be pre-set and stored, and can be switched with one click during use, making the operation simpler and more convenient, while reducing the technical requirements for operators.